Gallery

Factory Exterior

Outside view of the Klavetek AAC block factory in Malda, West Bengal

Facility Overview

Wide view across the Klavetek manufacturing facility

Head Office

Klavetek office with the company website on screen

Steam Boiler

Industrial boiler generating steam for the autoclaves

Boiler House

Boiler room equipment powering the curing process

Boiler Controls

Boiler piping and controls inside the Klavetek plant

Air Compressor

Air compressor unit powering plant pneumatics

Autoclave Machine

Autoclave machine for high-pressure steam curing of AAC blocks

Batching Panel

Operator at the computerised batching panel of the mixing plant

Batching Controls

Automated batching machine controls at the Klavetek plant

Forklift Handling

ACE forklift lifting a stack of finished AAC blocks

Block Handling

ACE handling equipment moving AAC blocks across the yard

Raw Material Storage

Raw material stock stored at the Klavetek plant

Slurry Mixing

Computer-controlled mixing of the AAC slurry

Casting Moulds

Steel moulds prepared for AAC casting

Casting Line

Fresh AAC slurry poured into casting moulds

Curing Rack

Green AAC cakes resting in the curing racks

Cake Curing

Pre-autoclave curing of moulded AAC cakes

Cutting Line

Automatic wire cutting line shaping AAC cakes

Wire Cutting

Precision multi-wire cutting of an AAC cake

Precision Cutting

Cut cakes with exact dimensions on the cutting line

Ready for Autoclaving

Aerated AAC cakes on rails ready for autoclaving

Autoclave Rails

Cakes travelling on rails towards the autoclaves

Before Autoclaving

Green cakes lined up in front of the autoclaves

Loading the Autoclave

AAC cakes being moved into the autoclave chamber

Autoclaving

High-pressure steam curing inside the autoclave

Steam Curing

Autoclave chamber charged with AAC cakes

Autoclave Batch

A batch of AAC cakes inside the autoclave

Post-Autoclave

Finished AAC cakes leaving the autoclave

Cured Cakes

Completed autoclaved cakes ready for packing

Testing Laboratory

Klavetek testing laboratory with AAC block samples and ovens

Laboratory Oven Test

AAC block specimen inside a laboratory testing oven

Lab Oven

Laboratory oven used for moisture and strength testing

Oven Testing

Block samples loaded into the laboratory oven

Drying Oven

Laboratory drying oven during a test cycle

Quality Ovens

Row of testing ovens inside the Klavetek lab

Humidity Cabinet

Humidity cabinet for controlled curing tests

Humidity Testing

Humidity chamber maintaining test conditions

Quality Certificate

Klavetek quality certification on display

Certifications

Certified quality standards of Klavetek AAC blocks

AAC Block Stacks

Stacks of finished Klavetek AAC blocks at the plant

Finished Blocks

Neatly stacked Klavetek AAC blocks

Block Pallets

Palletised AAC blocks ready for dispatch

Ready Stock

Finished AAC block stock inside the Klavetek yard

Dispatch Bay

AAC blocks loaded at the Klavetek dispatch bay

Truck Loading

Trucks being loaded with Klavetek AAC blocks

Loaded Truck

Loaded truck leaving the Klavetek plant

Fleet Dispatch

Fleet of trucks ready for block delivery

On the Road

Klavetek AAC blocks in transit to site

Site Delivery

Klavetek AAC blocks delivered at a construction site